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A Guide to Generator Maintenance

Generators stand as silent guardians, ready to power up when the lights go out or when an essential operation demands an uninterrupted energy source. 

However, like any machinery, generators require regular maintenance to ensure optimal performance and longevity.

How to maintain a generator: 

1. Scheduled Inspections

Routine inspections are the cornerstone of generator maintenance. Establish a regular schedule for thorough examinations, checking for loose connections, signs of wear, and any accumulation of dust or debris. 

Pay close attention to the generator’s cooling and exhaust systems, ensuring they are free from obstructions that could impede proper airflow.

2. Lubrication Checks

Proper lubrication is essential for the smooth operation of a generator. Regularly check and change the oil according to the manufacturer’s recommendations. 

Ensure that the oil level is within the prescribed range and that the oil is clean and free from contaminants. Neglecting proper lubrication can lead to increased friction, heat, and premature wear of engine components.

3. Fuel System Maintenance

Maintaining a clean and efficient fuel system is crucial for generator performance. Regularly inspect the fuel lines, filters, and injectors for any signs of blockages or leaks. 

It’s advisable to use fuel stabilisers to prevent fuel deterioration and ensure that the generator starts promptly when needed.

4. Battery Care

The generator’s battery plays a vital role in starting the engine and maintaining essential electrical components. 

Regularly inspect the battery terminals for corrosion, ensuring a secure connection. Keep the battery charged and replace it according to the manufacturer’s recommendations to avoid unexpected failures during crucial times.

5. Cooling System Checks

Generators generate a significant amount of heat during operation, making a well-functioning cooling system imperative. 

Inspect the radiator, coolant levels, and hoses regularly to ensure proper cooling. Clean the radiator and remove any debris that might obstruct the cooling fins. 

This preventive measure is essential for preventing overheating and maintaining consistent performance.

6. Air Filter Maintenance

Air filters prevent dust and debris from entering the generator’s engine, safeguarding its internal components. 

Regularly inspect and clean or replace the air filter according to the manufacturer’s recommendations. A clogged air filter can impede airflow, reducing efficiency and potentially causing damage to the engine.

7. Exhaust System Inspection

The exhaust system is responsible for expelling harmful gases generated during combustion. 

Inspect the exhaust system for leaks, corrosion, and proper attachment. Ensure that the muffler is intact and functioning correctly to minimise noise and maintain environmental compliance.

8. Load Bank Testing

Periodically subject your generator to load bank testing, simulating real-world conditions to assess its performance under varying loads. 

This proactive measure helps identify potential issues and ensures that the generator can handle the required power output when it matters most.

9. Record Keeping

Maintain a detailed record of all maintenance activities, including inspections, repairs, and component replacements. 

This documentation serves as a valuable reference for future maintenance, helping you track the generator’s history and anticipate potential issues.

10. Professional Servicing

While routine maintenance tasks can be performed by on-site personnel, it’s crucial to schedule periodic professional servicing. 

Certified technicians have the expertise to conduct in-depth diagnostics, identify potential issues, and perform specialised maintenance procedures, ensuring the generator remains in peak condition.

Regular and thorough maintenance is the key to a reliable and efficient generator. By following these guidelines and staying proactive in addressing potential issues, you can ensure that your generator is always ready to power up when needed. 

Remember, a well-maintained generator not only safeguards against unexpected outages but also extends the lifespan of this essential piece of equipment, providing peace of mind and reliability when it matters most. Book your generator service today with PowerGen. 1300 885 789.

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